Zero-Dyeing Process
SVSM's recycled yarn is produced without a single drop of water used for dyeing. By colour-sorting and mechanically blending textile waste at the source, we deliver rich, consistent pre-dyed yarn shades — drastically reducing water consumption and energy costs across the supply chain.
India's Only Ne 34s & 40s Recycled Yarn Manufacturer
SVSM is the only manufacturer in India producing recycled yarn in Ne 34s and Ne 40s counts — the finest recycled yarn counts available. This gives brands access to premium, lightweight recycled fabric constructions not available from any other Indian mill.
Full Traceability via Transaction Certificates
Every batch of SVSM recycled yarn is backed by Transaction Certificates (TC), verifying the origin and journey of each fibre from waste to finished yarn. Our partnership with Reverse Resources ensures end-to-end supply chain transparency.
No Hazardous Chemicals or Azo Dyes
Our process uses no hazardous chemicals or banned amines. A "Banned Amines" test is conducted for every production lot, making our yarn safe for use in baby garments, skin-contact textiles, and markets with strict chemical compliance requirements (REACH, CPSC).
GRS, GOTS, OEKO-TEX & More — Multi-Certified
SVSM holds 10 international certifications including GRS, GOTS, OEKO-TEX Standard 100, OCS, RCS, BCI, SA8000, and Regenagri. Brands sourcing from SVSM can fast-track their own sustainability reporting with verified, certified raw material inputs.
Cost Advantage Without Compromising Quality
SVSM recycled yarn saves ₹100–150/kg ($1.76/kg) in fabric production costs compared to conventionally dyed yarn — a significant commercial advantage for price-sensitive fast fashion and mid-market brands.
1. Waste Collection and Colour Sorting
We source pre-consumer textile waste (cutting scraps, fabric leftovers from garment factories) and post-consumer textile waste (used garments, discarded fabrics). All waste is carefully segregated by colour and fibre composition before processing begins. Colour-sorting at this stage is the key to achieving consistent yarn shades without dyeing.
3. Fibre Blending
The regenerated cotton fibre is blended with recycled polyester fibre (made from post-consumer PET bottles) at precise ratios — typically 60:40 or 80:20 (cotton:polyester) for knitting and woven applications respectively. Custom blend ratios are available on request. Blending improves yarn strength, durability, and consistency.
5. Quality Control and Certification
Every production lot undergoes rigorous quality checks including count consistency, blend ratio verification, tensile strength testing, and Banned Amines testing. Transaction Certificates (TCs) are issued for every batch, enabling full traceability from waste source to finished yarn. GRS certification is maintained throughout the supply chain.
2. Mechanical Recycling and Shredding
We source pre-consumer textile waste (cutting scraps, fabric leftovers from garment factories) and post-consumer textile waste (used garments, discarded fabrics). All waste is carefully segregated by colour and fibre composition before processing begins. Colour-sorting at this stage is the key to achieving consistent yarn shades without dyeing.
4. Yarn Spinning
The blended fibre is spun into yarn using open-end (rotor) spinning technology. SVSM produces recycled yarn in a full count range from Ne 2s to Ne 40s — including Ne 34s and Ne 40s, counts in which SVSM is the only manufacturer in India. The result is a consistent, pre-dyed, recycled yarn ready for knitting or weaving.